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Sunward Monoclinic Zirconia Powder

We use precise Tetragonal zirconia polycrystalline (TZP) powder manufacturing process to produce sub-micron monoclinic zirconia with higher quality, our TP-0Y zirconia powder is narrow distribution,D90 <0.5um,and no particles are greater than 2um, it could reduce:

(1) Refrection time during calcination
(2) cut manufacturing cost down effectively  
(3) Cost down

The properties of high quality TP-0Y zirconia powders:

Powder Properties TP-0Y
ZrO2 + HfO2 (wt%) >99.9
Y2O3 (wt%) 0
SiO2 (wt%) <0.02
Fe2O3 (wt%) <0.01
Na2O (wt%) <0.01
Al2O3 (wt%) <0.1
L.O.I (wt%) <1.5
Surface area (m sq./g) >20 8+1
D50 (um) <0.2 0.3~0.4
Note
(1)ICP result is analyzed by SGS OPTIMA 2000
(2)L.O.I is calcined 1000oC for 1hr
(3)The specific surface area is analyzed by ASAP 2010
(4)Particle size and particle size distribution are test by HORIBA LA300

Dried droplets of zirconia slurry with high solid content (>60wt%) being sprayed from rotary disk atomizer. Typical spherical granules with size 10~40um are prepared in a co-current flow spray dryer.

SEM micrographs of Sunward monoclinic zirconium powder, which shows an average particle size in 30~40nm (by LEO 1530 electron microscope). The morphologies show soft agglomeration due to the surface forces between primary particles.